Differential & CV Axle Assembly


Differential and Commercial Vehicle Axle assembly lines often overlap, requiring in-depth knowledge of both processes.

Our lines and facilities assure repeatability, ease of use and quality at the lowest possible takt time.
Our standard
considerations and capabilities:
Differential Assemly Lines & Facilties

Differential assemly lines invlolve complex measurement and calculation processes to produce final assemblies that meet performance requirements. These assembly lines are a series of manual and automated stations and machines:

– Washing Machine
– Shim Checking Facility
– Bearing Height Measurement Facility
– Various Pressing Facilities (Bearings, Seals, Studs, etc.)

– Various Bolting Facilties (Ring Gear, Drain Plug, Cover, etc.)
– Leak Testing
– Oil Filling
– EDL, Gear Ratio & ABS Verification

Common Features:

• Conveyor
• Pallets / Skids
• Operator Work Stations
• Integrated Assembly Equipment
• Automated Facilities

• Overhead Structures & Rails, Jib Arms
• Lifting & Handling Manipulators
• Testing Stations
• Traceability Equipment
• Control Panels & Systems

Commercial Vehicle Assemly Lines & Facilties

Commercial vehicle axles are often assemled in conjuction with their respective differentials

• Washing Machine
• Shim Checking Facility
• Bearing Height Measurement Facility
• Various Pressing Facilities (Bearings, Seals, Studs, Axle Shafts etc.)

• Various Bolting Facilties (Ring Gear, Drain Plug, Cover, Wheel Nut, etc.)
• Leak Testing
• Oil Filling
• EDL, Gear Ratio & ABS Verification

Common Features:

• Conveyor or Carousel Systems
• Pallets / Skids or Part Hangers
• Operator Work Stations
• Integrated Assembly Equipment
• Automated Facilties

• Overhead Structures & Rails, Jib Arms
• Lifting & Handling Manipulators
• Testing Stations
• Traceability Equipment
• Control Panels & Systems

Camera Documentation

Camera documentation stations allow for photographic evidence of built parts, prior to shipment. This documentation is stored on the plant server as proof of quality for parts leaving the plant.

Each facility is customized to the part or assembly being documented and it’s specific documentation requirements.

Vision Systems

Image-based inspection and analysis for product quality validation. Result data can be evaluated and fed back for decision-making and documentation.

Material Handling

Material handling is a critical element of any production facility. Our solutions are custom-designed to suit each application and its requirement.

Common Handling Mediums:

• Conveyors
• Overhead Carousels
• WIP & Shipping Trolleys or Stillages
• Lifting & Handling Manipulators

• Automated / Manual Storage & Retrieval Systems
• Robotic Handling
• AGV’s

Pick-to-Light

Our P2L solutions range from simple standalone systems to fully integrated MES/SFCS solutions. These can either be integrated into current MES implmentations or managed locally.

We offer various operator interfacing options (pushbutton, single beam, multibeam, etc.).

GET IN TOUCH
Contact Details